Stretch Film Specs: Width, Length, Gauge and Weight

Stretch Film Roll

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Stretch Film Specs Explained: Reading a Data Sheet Like a Buyer

Stretch film specs are the numbers on a data sheet that describe thickness, width, length, core, strength, stretch and cling, and most buyers read only the first three. The rest explain why two rolls at the same micron behave differently. Understanding the full sheet turns a price comparison into a performance comparison. This guide helps buyers decide which stretch film specs matter for their loads and which are marketing noise.

1. What do the numbers on a stretch film specification mean?

Stretch film specs combine dimensional data, mechanical data and handling data. Dimensional values tell you what fits your machine: micron, width, length and core. Mechanical values tell you how the film behaves under force. Handling values describe cling and unwind. Read all three before comparing prices.

  • Dimensional specs define fit
  • Mechanical specs define strength
  • Handling specs define behaviour
  • Read all three together
  • Dimension Impact Buyer action / evidence
    Dimensions Machine fit Core and width check
    Mechanics Load performance Test data review
    Handling Operator experience Sample trial

    2. How should a buyer read micron and gauge in stretch film specs?

    Micron and gauge in stretch film specs describe thickness, with one mil equal to about 25.4 microns and 80 gauge equal to roughly 20 microns. The nominal figure is an average, so tolerance matters as much as the number. Two 20 micron films can differ by ten percent in real thickness. Ask for tolerance, not just nominal.

  • Micron is metric thickness
  • One mil is about 25.4 microns
  • Nominal is an average
  • Tolerance changes behaviour
  • Dimension Impact Buyer action / evidence
    Nominal gauge Mass and strength Spec sheet check
    Tolerance Consistency Written tolerance
    Unit system Order accuracy Confirm micron

    3. What do width, length and core size mean in stretch film specs?

    Width, length and core size in stretch film specs determine how the roll fits your equipment and how often you change rolls. Width must suit load height and overlap target, length drives change frequency, and core diameter must match the mandrel or dispenser. A cheap roll with the wrong core costs more in downtime. Measure before ordering.

  • Width controls coverage
  • Length controls roll changes
  • Core must match equipment
  • Measure the mandrel
  • Dimension Impact Buyer action / evidence
    Width Coverage per turn Load height data
    Length Change frequency Consumption rate
    Core Equipment fit Mandrel measurement

    4. How do tensile and elongation appear in stretch film specs?

    Tensile and elongation in stretch film specs describe how much force the film carries and how far it stretches before breaking. High elongation allows high pre-stretch, which lowers kilos per pallet. High tensile strength supports containment on heavy loads. The two do not always rise together. Compare both values for your load type.

  • Tensile measures force capacity
  • Elongation measures stretch range
  • High elongation reduces usage
  • Compare both, not one
  • Dimension Impact Buyer action / evidence
    Tensile strength Containment force Test report
    Elongation Pre-stretch potential Elongation data
    Balance Application fit Grade comparison

    5. What do dart impact and tear values mean in stretch film specs?

    Dart impact and tear values in stretch film specs predict how the film behaves against sharp points and how a tear propagates once started. High dart impact suits loads with corners and fixings. High tear resistance in both directions limits catastrophic failure. These values separate cast from blown more clearly than gauge does.

  • Dart impact predicts puncture
  • Tear values predict failure spread
  • Both matter on rough loads
  • Use them to compare structures
  • Dimension Impact Buyer action / evidence
    Dart impact Puncture resistance Impact data
    Tear resistance Failure severity Tear data
    Structure Value pattern Cast versus blown

    6. How does cling appear in stretch film specs?

    Cling in stretch film specs is often described only as one-sided or two-sided rather than as a measured value. That is a gap, because cling strength changes with additive level and temperature. Ask the supplier to state the configuration and the intended application temperature. Test on a real pallet.

  • Specs rarely give a cling value
  • Configuration is usually stated
  • Temperature changes cling
  • Test on a real pallet
  • Dimension Impact Buyer action / evidence
    Cling side Machine compatibility Written declaration
    Additive level Tail security Peel test
    Temperature range Seasonal fit Application data

    7. How should a buyer compare two stretch film specs?

    Buyers should compare two stretch film specs by lining up micron and tolerance, width, length, core, tensile, elongation, impact and tear in one table, then calculating delivered square metres and cost per pallet. A lower price often hides a shorter roll or wider tolerance. Compare like with like. Ask for test methods alongside values.

  • Build one comparison table
  • Calculate delivered square metres
  • Check tolerance and length
  • Ask for test methods
  • Dimension Impact Buyer action / evidence
    Delivered area True unit cost Length times width
    Tolerance Real performance Spec comparison
    Test method Comparable values Method statement

    8. What should a buyer add to stretch film specs before ordering?

    Before ordering, buyers should add their own requirements to the stretch film specs: application temperature, equipment type, load weight range, maximum pre-stretch and acceptable tolerance. Suppliers can meet a written brief far better than a vague request. Attach the brief to the purchase order. Review it when loads or machines change.

  • State application temperature
  • Name equipment and settings
  • Define load weight range
  • Attach the brief to the PO
  • Dimension Impact Buyer action / evidence
    Application data Correct grade Written brief
    Equipment Compatibility Machine specification
    Tolerance Acceptance criteria PO clause

    Frequently Asked Questions

    Q1. Which stretch film spec matters most?

    In stretch film specs, micron and tolerance matter most for basic fit, while elongation and impact resistance explain performance differences. Start with dimensions, then compare mechanical values for your load type.

    Q2. What does 80 gauge mean in stretch film?

    Eighty gauge is an imperial thickness measure equal to roughly 20 microns. Confirm whether a supplier quotes gauge or micron before comparing prices.

    Q3. Is higher elongation always better?

    Higher elongation allows more pre-stretch and lower consumption, but only if impact and tear performance hold. Very high elongation with weak puncture resistance fails on rough loads.

    Q4. Why do two films at the same micron perform differently?

    They differ in resin, structure, tolerance and additives, all of which change strength and cling. Nominal thickness alone cannot explain performance.

    Q5. Can RX Packaging provide full specs for both structures?

    RX Packaging produces cast and blown stretch film and can supply grade-specific specifications plus samples, so buyers can compare values against their own load requirements.

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